Choosing Between Chain, Mesh, and Belt Conveyors: A Complete Guide

Choosing Between Chain, Mesh, and Belt Conveyors: A Complete Guide

Selecting the right conveyor system is essential for optimizing workflow, minimizing downtime, and ensuring the long-term reliability of your material handling process. With a range of conveyor options available, it's common for buyers to ask: Should I choose a chain conveyor, mesh conveyor, or belt conveyor?

This comprehensive guide will help you evaluate the key differences, ideal applications, and advantages of each conveyor type, so you can make an informed investment.

1. Chain Conveyors: Heavy-Duty and Reliable

Best for: Pallet handling, automotive components, heavy industrial goods

Chain conveyors use interconnected chains to move products across a line. These conveyors are ideal for heavy, bulky, or unevenly shaped items that require a robust support surface.

  • High load capacity
  • Can operate in harsh or dusty environments
  • Positive drive for accurate movement
  • Customizable slats (Delrin, SS, plastic)

Limitations: Requires regular lubrication and maintenance, Louder operation than belt systems

Applications: Automobile ancillary units, Bottling plants with glass containers, Metal parts and mold handling

2. Mesh Conveyors: Ideal for Cooling, Washing, and Drying

Best for: Hot or wet items, parts requiring air flow or drainage

Mesh conveyors feature an open wire mesh surface that allows air or liquid to pass through the product being conveyed. Typically constructed from stainless steel or mild steel, these conveyors are common in food processing, metal treatment, and drying operations.

  • Heat- and corrosion-resistant
  • Perfect for washing, drying, or cooling lines
  • Hygienic and easy to clean (especially SS models)

Limitations: Not suitable for very small or loose products, Less smooth for delicate items

Applications: Biscuit cooling lines, Steel forging plants, Vegetable and seafood washing

3. Belt Conveyors: Versatile and Widely Used

Best for: General-purpose conveying of boxes, bags, or packaged goods

Belt conveyors use a continuous loop of material (PVC, PU, rubber, etc.) to move items. Known for their simplicity and adaptability, they are ideal for light to medium-duty applications across industries.

  • Quiet, smooth operation
  • Easy to maintain and customize
  • Available in flat, incline, or troughed designs
  • Can include cleats for elevation handling

Limitations: May not handle extremely heavy loads well, Susceptible to belt wear over time

Applications: Packaging and logistics, Food & pharma (with food-grade belts), E-commerce fulfillment

Parab Conveyor Systems: Helping You Choose the Right Fit

At Parab Conveyor Systems, we specialize in designing and manufacturing all three conveyor types—chain, mesh, and belt—with custom engineering to match your workflow and industry standards.

We help you evaluate: Load type and frequency, Environmental factors (temperature, moisture, dust), Hygiene and material standards (GMP, FDA, SS304/SS316), Automation readiness and layout constraints

Final Recommendations

Feature Chain Conveyor Mesh Conveyor Belt Conveyor
Load Capacity ✅ High ✅ Medium ✅ Light-Medium
Surface Type Solid slats Open mesh Continuous belt
Best For Heavy parts Hot/cool/dry process General goods
Maintenance Medium-High Medium Low
Hygiene Moderate High (SS) High (food-grade belts)

When in doubt, consult with experts who understand your unique production needs. The right conveyor isn't just about movement—it's about efficiency, hygiene, and long-term ROI.

Contact Parab Conveyor Systems to design a conveyor solution perfectly tailored to your product, space, and process.